Why Do Polo Shirt Collars Curl Up? The Truth is in the Stitching

Why Do Polo Shirt Collars Curl Up? The Truth is in the Stitching

If you've ever noticed polo shirt collars curling up at the edges – especially after a few washes – you're not alone. While it may seem like a minor detail, this issue is a clear sign of poor manufacturing. And for a uniform, where first impressions matter, a curly collar just doesn't cut it.

So, what's going on here?

The Anatomy of a Proper Polo Collar

In high-quality polos, the collar is more than just an afterthought – it's precision engineered. A well-constructed collar is:

  • Knitted on a specialist machine,
  • Made to a specific length,
  • Designed to match the neckline exactly

When these steps are followed, the result is a collar that lays flat and holds its shape. Every time. No curls. No fuss.

The Shortcut Some Manufacturers Take

Unfortunately, not all polo shirts are made this way. To cut costs, some manufacturers use a "one-size-fits-most" approach to collars. Instead of making collars that match the shirt precisely, they stretch a slightly smaller collar to fit the neckline.

At first glance, it might look okay. But once that shirt goes through a few wash cycles, the tension reveals itself. The overstretched collar begins to curl – leaving wearers looking unkempt and uniforms appearing subpar.

Why This Matters for Uniforms

Uniforms are more than clothing – they're a reflection of your brand. Inconsistent details like a curling collar can:

  • Undermine professionalism,
  • Impact team confidence,
  • Diminish the overall impression your team makes

If you're investing in uniforms, you deserve consistency, durability, and quality in every detail – including the collar.

The Arrow Difference

At Arrow Uniforms, we don't believe in shortcuts. Our polos are engineered with precision, using collars that are made to fit. We take pride in the small details because we know they're what elevate a uniform from acceptable to exceptional.

Not sure if your current polos measure up? Check the collar. If it's curling, it might be time to rethink your uniform supplier.

Or better yet – talk to us. We'll make sure your team always looks the part.

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